Pantone development, sampling, and controlled batches for footwear, apparel, and technical textile manufacturers.
From evaluation batches to runs ready for weaving, braiding, or finishing.
Processes focused on cotton with shade uniformity and stable preparation for weaving, braiding, or downstream finishing.
Polyester specialization focused on color fixation, recipe validation, and repeatability for narrow textiles, footwear, and apparel.
DisruptColor translates visual references or textile Pantone targets into a validated recipe on the target fiber and presentation.
Model oriented to 1, 5, 20, 50, and 100 kg batches for pilots or programs that need batch control and continuity.
Service designed for teams that have already validated color and now need controlled fixation, drying, and final presentation with industrial discipline.
Recipe, preparation, fixation, and release with traceability.
The Pantone or physical reference, the fiber, yarn construction, end use, and batch range are defined to start with clarity.
Technical color briefThe initial recipe is validated on the target fiber to observe shade, color behavior, and chemical adjustment margin.
Validated base recipeThe yarn is prepared in the right presentation for the process and approval is closed with visual and operational criteria before scale-up.
Approval and run setupThe industrial run executes the dyeing and fixation baths, stabilizes the yarn, and leaves the batch ready for final presentation.
Fixed and stabilized batchThe result is reviewed against the approved reference, the batch is documented, and it is delivered in the presentation required by manufacturing.
Traced batch ready for deliveryFormulation, water treatment, and documentation to sustain approved color.
The technical route changes depending on cotton, filament polyester, textured polyester, or any special yarn construction.
Formulation starts in the lab and under chemical oversight to sustain repeatability between sample and production.
Water treatment is integrated into the process because of environmental demands and international client requirements.
Execution is organized from 1 kg samples through 100 kg production batches to sustain continuity.
The priority is to repeat an approved shade with less commercial and technical uncertainty.
Three pillars behind every color project.
We operate from the heart of the Bajio footwear, apparel, and narrow-textile cluster. That proximity cuts response times and simplifies logistics for manufacturers across the region and all of Mexico.
Water treatment is not an add-on — it is built into the process from the start. That addresses environmental demands, international client requirements, and a commitment to more responsible operations.
Every batch is documented with recipe, process conditions, and approved reference. When you need to repeat a color months later, the information is ready to produce with the same consistency.
We serve manufacturing, development, and sourcing teams across the Bajio and all of Mexico.
Matching on the real substrate — yarn, process, and batch.
Technical guides for textile manufacturing teams.
Key points for understanding how a shade is defined, validated in sampling, and turned into a manufacturing-ready batch.
Read article
What changes when working with polyester and why recipe validation matters before scale-up.
Read article
Consistency does not depend only on the recipe; it also depends on how each batch is approved, documented, and repeated.
Read articleDisruptColor works with polyester yarn (filament, textured, and recycled subject to validation) and cotton yarn (carded and combed). The technical route adjusts based on the fiber, yarn count, and the end use of the project.
Batches start from 1 kg for technical lab samples. Pilots range from 5 to 20 kg, and production runs cover 50 to 100 kg depending on the program and fiber.
The process starts with a textile Pantone reference or physical sample. The lab formulates a recipe on the target fiber, generates a sample for approval, and once validated, the recipe is ready to scale into a production batch.
DisruptColor can evaluate recycled polyester subject to technical validation. Color response depends on the composition and origin of the yarn, so a lab sample is recommended before committing volume.
The plant operates in Leon, Guanajuato, within the Bajio industrial cluster. This provides proximity to footwear, apparel, narrow-textile manufacturers, and product developers in the region.
