Process

From color reference to batch release

Each stage aligns reference, lab work, yarn preparation, fixation, drying, and final control to reduce variation.

1

Color specification and end use

The Pantone or physical reference, the fiber, yarn construction, end use, and batch range are defined to start with clarity.

Technical color brief
2

Lab sample and recipe

The initial recipe is validated on the target fiber to observe shade, color behavior, and chemical adjustment margin.

Validated base recipe
3

Yarn preparation and approval

The yarn is prepared in the right presentation for the process and approval is closed with visual and operational criteria before scale-up.

Approval and run setup
4

Fixation, centrifuging, and drying

The industrial run executes the dyeing and fixation baths, stabilizes the yarn, and leaves the batch ready for final presentation.

Fixed and stabilized batch
5

Re-coning, control, and release

The result is reviewed against the approved reference, the batch is documented, and it is delivered in the presentation required by manufacturing.

Traced batch ready for delivery

Fiber compatibility

The technical route changes depending on cotton, filament polyester, textured polyester, or any special yarn construction.

  • Real reading on the substrate
  • Pre-review of denier or construction
  • Compatibility definition before production

Lab work and formulation

Formulation starts in the lab and under chemical oversight to sustain repeatability between sample and production.

  • Textile Pantone and special shades
  • Recipe adjustments before scale-up
  • Approval and learning records

Water treatment

Water treatment is integrated into the process because of environmental demands and international client requirements.

  • Water use under operational control
  • Sustainability criteria for export programs
  • Visibility on inputs and process handling

Batch control

Execution is organized from 1 kg samples through 100 kg production batches to sustain continuity.

  • Batch and run identification
  • Sample-to-pilot-to-production correlation
  • Release before delivery

Color repeatability

The priority is to repeat an approved shade with less commercial and technical uncertainty.

  • Approved reference as the anchor
  • Comparison between the current and previous batch
  • Documentation for reorders